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Vacuum spiral dryer
The vacuum spiral dryer adopts a full range of heating mode design. After the material enters the equipment, all material contact points are heated by heat sources, making the material heating more uniform, without dead angles, and smoother in fluidity.
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Details
 
 
 

Overview

The vacuum spiral dryer adopts a full range of heating mode design. After the material enters the equipment, all material contact points are heated by heat source, making the material heating more uniform, without dead angles, and smoother in fluidity. A filtration system is designed above the equipment to filter the dust of the material in the later stage. The structure and working principle of the equipment determine its working efficiency. It is energy-saving, efficient, environmentally friendly, small in footprint, and highly automated. Different materials can be used according to the characteristics of different materials. It plays a key role in one-time desolventization, making the solvent content very low. The vacuum spiral dryer integrates drying, cooling, desolventization, reaction, product formation, and mixing, reducing the link of transporting materials in the production process to meet the production needs of more customers.

Principle

The vacuum spiral dryer uses an internal hollow blade structure to allow the material to fully circulate inside the box, fully increasing the material's contact with heat energy, making the dried material more uniform and without dead corners. The heat energy transfer uses hollow blades and the heat energy of the box wall. The material is wrapped in heat energy and flows, and there is almost no loss of heat energy. The overall equipment adopts a sealed working method to prevent dust and odor, and no leakage. The later condensation recovery device is used to recycle available resources and pollutants, thereby achieving pollution-free emissions. According to the material's temperature requirements, different heating media can be used: steam, hot water, and heat transfer oil. According to different materials, the feeding method can be added once or multiple times. After the drying is completed, the vacuum is discharged and the discharge is opened through the discharge valve.

Features

Sealing: The company's independently developed and produced low-speed mechanical combined sealing method is adopted, which has better sealing effect and longer service life.

Six-in-one: drying, cooling, desolventizing, reaction, product formation, and mixing.

Energy saving: The heating area of the equipment is increased, and the heat energy is fully absorbed by the material, reducing heat energy loss.

Environmental protection: The equipment operates under vacuum, and through the condensation recovery device, it can recycle and utilize resources without pollution.

High efficiency: Due to the increase in the heating area of the equipment, the efficiency is greatly improved compared with conventional drying equipment, thus saving energy consumption.

Application

Thermosensitive materials that cannot accept high temperatures;

Easily oxidized and deteriorated, flammable and explosive materials;

Solvent recovery, materials that emit harmful gases;

Drying material categories: liquid materials, powder materials.
Application areas

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Pesticide industry
High pyraclostrobin, glufosinate, imidacloprid, etoxazole, glyphosate, azoxystrobin, indoxacarb, prothioconazole, avermectin benzoate, mesotrione, ammonium bicarbonate, urea, ammonium sulphate, ammonia, ammonium chloride, ammonium sulfate, superphosphate, calcium magnesium phosphate, potassium chloride, potassium sulfate, potassium nitrate, etc.

Chemical industry

Polyaluminium chloride, dyes, organic catalysts, white carbon black, washing powder, zinc sulfate, silicon dioxide, lithium iron phosphate, sodium metasilicate, potassium fluoride, calcium carbonate, potassium sulfate, inorganic catalysts, various waste liquids, etc.

Pharmaceutical industry

Streptomycin sulfate, sulfathiazole, tetracycline, ampicillin, amoxicillin, oxytetracycline, penicillin, ampicillin, aspirin, ginseng, deer antler, deer whip, yam, ganoderma lucidum, gastrodia, rehmannia, wolfberry, cordyceps, etc.

Food industry

Hydrogen acid, vitamins, condiments, proteins, milk powder, flavors and spices, vegetable juice, yeast, starch, corn pulp, corn starch, glucose, pectin, maltose, potassium sorbate, etc.

Ceramic industry

Alumina, zirconium oxide, magnesium oxide, titanium oxide, magnesium titanate, clay, porcelain clay, various ferrites and metal oxides, etc.

Wastewater industry

Industrial wastewater, electroplating wastewater, domestic sewage, printing and dyeing wastewater, leather making wastewater, etc.

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Parameters
 
 
 
Specification and model
Total volume
   (L)
Heat transfer area
   (m²)
Motor power
   (kw)
Spindle speed
   (rpm)
Design pressure of jacket and blade
   (Mpa)
Evaporation capacity
   (kg/h)
Length
   (mm)
Width
   (mm)
Height
   (mm)
200
200
2.4
2.2
~15
<1.0
25~50
2400
1050
2200
500
500
6
4
~15
<1.0
50~130
2700
1200
2400
1000
1000
12
5.5
~13
<1.0
120~250
3200
1500
2600
1500
1500
18
7.5
~13
<1.0
250~400
3500
1650
2850
2000
2000
24
11
~12
<1.0
250~450
3800
1800
2900
2500
2500
30
11
~12
<1.0
350~400
4000
1900
3100
3000
3000
36
15
~10
<1.0
350~620
4200
2000
3200
3500
3500
42
15
~10
<1.0
400~750
4500
2100
3400
4000
4000
46
15
~10
<1.0
450~900
4800
2200
3600
5000
5000
60
18.5
~10
<1.0
500~1200
5500
2300
3600
6000
6000
70
22
~8
<1.2
600~1400
6100
2400
3700
7000
7000
82
22
~7
<1.4
700~1600
6800
25500
3800

Note: Some parameters are adjusted according to different materials in design.Parameters are subject to change without prior notice.

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